Friday, February 3, 2023


He bought an RV with $20,000 worth of damage. His warning to you…

By Randall Brink
I couldn’t have been happier on the day I took delivery of my Foretravel Grand Villa U300. I had done a lot of research and had decided on a Foretravel for its legendary quality and build. The Grand Villa had everything that a Class A RV owner could want and more (who really needs two ice makers?). I was also fortunate enough to find a Grand Villa within 100 miles of my home – another big plus.

When one does research on popular or iconic coach brands, there is often so much information available that a tendency is to focus on features and benefits of the RV, and perhaps overlook demerits or “issues” that prior or current owners have reported. Such was the case with my research on the Foretravel Grand Villa. I was soon to realize the danger in failing to look at all facets of an RV brand’s history.

Once home with the Grand Villa, I enthusiastically continued my reading about the marque on websites, such as Fore Forums, Facebook’s Grand Villa Owners group, and elsewhere. It was on Fore Forums that I first saw mention of “The Bulkhead Problem.” I began reading the threads regarding this issue with growing apprehension. The problem was with rust and corrosion in the lower structural components of the basement floor. The structure was built using extruded steel tubing and was welded in place between two “bulkheads,” fore and aft, one just behind the front wheels and the other just ahead of the rear duals. The problem would reveal itself by the failure of the steel bolts on the rear steel bulkhead beam, which would allow the smooth underbelly of the coach to drop an inch or two. After a late night of reading of the horrors of this problem, along with the problems of restoring the RV and the enormous expense associated with the repair, I headed out to my RV the next morning to inspect the rear bulkhead, fingers crossed that mine might be one of the lucky ones that avoided this catastrophe…

Sure enough, as you will see in the photos, my Foretravel definitely had “the problem.” Its rear “Rolok” bolts had mostly rusted out and failed, leaving the structural basement floor tubing sagging about two inches. I was crestfallen, and this was immediately followed by panic. Now what? I took photos to show the experts on Fore Forums to solicit their thoughts and advice on my situation. The news was not good.

The Bulkhead Problem
Due to moisture exposure, these bolts have rusted and failed, dropping the floor structure approximately two inches
Moisture and Steel Damage
Moisture and steel do not mix!

Foretravel motor coaches are exquisitely designed, and the Grand Villa is no exception, but this one engineering faux pas has affected a good many of the classic coaches. What causes the problem is any stray water that enters the lower tube structure ends up getting trapped, and begins to work its corrosive spell on the steel tube structure. It is noteworthy that the coach wet bay, with city water connection and all of the holding tanks, is situated over this area of the basement. Some RVs, if their owners were extremely careful with fluids, are barely affected – but some require their entire lower basement floors to be replaced. I was somewhat lucky in the corrosion in mine – it only affected about a third of the length of the steel tubing – but it was nonetheless a major repair.

Some Foretravel owners are of the opinion that only Foretravel can do this repair adequately, and many owners schedule the work at the Foretravel factory in Nacogdoches, Texas. I was apprehensive about driving mine the 2,041 miles to the factory, given that my problem was, indeed, a structural and therefore a safety issue. I spent a week asking about and mulling over options, when a fellow Foretravel owner and former Foretravel technician, Chris White, recommended Truline RV – right in my backyard in Spokane, WA. I called Truline and made an appointment for my RV. Once it was inspected, I was given the assurance that they could do the work. What a relief!

My RV spent the winter in the Truline Custom RV shop, where the crew undertook the painstaking task of removing the old rusted components and replacing them with new welded steel extrusions, new insulation, new bulkhead steel bolts, and a new watertight pan for underneath the coach. The bill, just under $20K, was much lower than I expected, or that it could have been had more corrosion been found.

Restored Bulkhead
The restored bulkhead

The moral of this story is that in your excitement to learn all the great positive things about a prospective new RV, don’t forget to search out the negatives too, e.g., potential demerits to a design or model that others have experienced. Fortunately, not all RVs and coaches have inherent design or structural problems, but for those that do, you can be sure that there is an abundance of information out there on one or more of the many websites dedicated to virtually every brand and model of RV. Such research could save you a lot of money and anxiety.



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Walter Bates
1 year ago

Great article. The year of the coach was not mentioned, however, the Foretravel Grand Villa build years were (as I understand) between 1986 – 1994 (24 to 36 yrs ago/source doc – Though I would expect any coach of that age to need some kind of repairs, I am glad the coach (in the mind of the owner) was worth repairing and repairable. I too, own a Foretravel and find Foretravel manufacturing, the foreforums and Chris White outstanding sources of information. Now that the bulkhead is repaired, I would highly recommend making an service appointment with Foretravel out of Nacogdoches, Tx to have a look for some of the lesser known areas that may need attention. Join the Foretravel motorcade club and receive 10% off parts & labor. Expect to see a lot of Grand Villas, Unihomes and later models while there and better understand the great quality of these coaches. My opinion, but Foretravels are great value for the money.

warren trout
2 years ago

You have to assume any used rv has water damage. Your task is to find it.

Alrighty Then
2 years ago

Should have had the coach inspected ahead of time.

 ANY used coach of any brand should be inspected before purchase.

Joe Eafrati
2 years ago

I bought a 2014 Winnebago Adventurer in 2018. Being a four-year-old, it is in good shape. There was one hidden problem that we couldn’t see. It was mold under the bedroom carpet. After sleeping in it, I smelled moldy, musty smell, and checked under the edge of the carpet and saw it. Even though that problem wasn’t under warranty, Lazydays made good on it and repaired it. I would not buy a new one, buying a few years old saves a lot of money. Most of the bugs are worked out of it.

Leanne Hopkins
2 years ago

I must have missed something. Was this a new RV? Wouldn’t a new RV warranty cover the $20,000 repairs? Losing the time enjoying your RV would have been terrible, but incurring the expense could have been almost catastrophic for many.

Alrighty Then
2 years ago
Reply to  Leanne Hopkins

Pre-owned. That coach has not been built new for many years.

Bob p
9 months ago
Reply to  Leanne Hopkins

Let’s face it even if it’s used if you can afford a Foretravel you’ve got money to blow. We missed a “great buy” on an American Eagle 6 years ago when we were in FL. It was in great “looking” shape for only $43K. It lived in upstate New York parked in the back yard on grass. Looking underneath all the steel chassis had lots of rust. Grass gives off moisture, moisture causes rust, don’t park your RV over grass for long periods of time, put down a moisture barrier or you’ll have a major rust problem.

2 years ago

I’m aware of the brand and its reputation. Although we never considered one I can now let others know if they consider a Foretravel. Thanks for your article and sorry about the pain.

Montgomery Bonner
2 years ago

Yep, learned the hard way to never buy an RV without checking everything in any forum about it, regardless of if it’s new or old. Bought “new one” in 08 with Mothership gone, it could not go 200 miles without something breaking every single time. The absolute worst RV built period. Mine is for sale, another one, we bought new to get rid of the one above. With Biden’s energy policy, I won’t be able to afford to fuel it up. See ad on RV Trader. 2019 Ventana 3407.

1 year ago

In Blairsville, GA?

Stay safe, Joe

Bob p
9 months ago

You’re supposed to convert it to EV because everyone knows that “electricity comes out of the wall”! From a quote of our political leader. Lol

2 years ago

The situation might have been prevented with a thorough pre-purchase inspection by someone who knows the brand well and knows exactly what to look for, and where.

Last edited 2 years ago by Dani
Bill T
2 years ago
Reply to  Dani

Agreed. I believe that a thorough inspection prior to purchasing an RV, especially a used one, is a must. It is well worth the money once you have narrowed down your choice. There are plenty of cases of used RV buyer remorse from inheriting other peoples junk.

tom horn
2 years ago
Reply to  Bill T

Complete inspection regardless of its age including NEW.

Last edited 2 years ago by tom horn
9 months ago
Reply to  tom horn

Inspected by someone else besides the dealership. Follow the money.

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