RVelectricity: The rise of HRDL (rhymes with turtle)

16

By Mike Sokol

HRDL (the turtle), and how I can log 192,000 data points a second with 24-bit resolution

Okay, I’m going to show you the basics of how I invented a new measurement method. No, I will not build one for you. No, I will not help you calibrate it if you do build one. But since necessity is the motherhood of invention, I’ll cover the basics of how and why I designed a High Rate Data Logger (HRDL) for my RVelectricity experiments.

Be warned that this is a very technical article, so if you’re afraid to use a meter you might want to move along. But if you’ve ever wondered just how those fancy graphs in textbooks are created, then fasten your seat belts and keep your arms and legs inside the vehicle at all times.

But first a quick review. Last month I published the peak current draw results of my first experiment with SoftStartRV™. That entailed setting up a Dometic Penguin II 15KBTU air conditioner on my bench, and monitoring the power with a variety of meters I already had in my shop, including two of them that can read peak current and one that will stream amperage information via Bluetooth to my phone.

The results were interesting, but less than stunning. First of all, I could only record data points with 1/10th of an amp resolution and 5 times a second. This was enough to give me a hint of what was happening under the hood, but not enough to really know the details. And I am indeed a detail guy who wants to go out as many decimal points as possible.

So one night last week I had a dream. And in it I realized that a clamp-on current transformer output could be converted from milliamps to millivolts with a few simple resistors. Then once the amperage values are converted into volts, I can capture it in a laptop computer using a basic USB I/O box anyone can buy for $100. Yup, the voltage level is exactly what’s needed to plug into the XLR microphone input on any audio interface.

Now, all this was in my head and not on paper; but just like Nikola Tesla, I knew that it would work. So after a little soldering of a few connections, I fired up my laptop with Audacity (a free audio editing software), set the resolution to 44.1 kHz and 24 bits, hit record, and started up my Penguin II air conditioner with the stock starting capacitor installed.

Here is what I got on my very first data capture. Now this doesn’t look very exciting to most of you, but this was a spot-on capture of 24-bit resolution amperage levels at 44,100 times a second. Bingo! I knew I was onto something great. I named my data capture device “HRDL” for High Rate Data Logger, and kept trying a variety of current logging experiments.

So I did a few more data captures, and rewired the air conditioner with the SoftStartRV box and tried it again. I then superimposed the peak current of the stock starting capacitor with the peak current values of the SoftStartRV and got a graph that looked like this after I connected the dots on the top of the sine wave amperage readings.

And here’s what that graph looks like with a few notations to show time and amperage levels.

And finally, I created an overlay graph of just the top line showing the actual peak current curve, which I published in RVtravel yesterday.

What can I do with HRDL and the power of being able to capture amperage and voltage data with 24 bits of resolution at up to 192,000 times a second? Well, how about the age-old question of what happens to an air conditioner current when the voltage is reduced? Or why does a campground GFCI trip with some inverter/converters and not others? Or exactly what does the current curve look like in a massive arc flash?

For the last part I’ve begun a discussion with a high-speed video camera company that can capture 1080p video up to 1,000 frames per second. And I can synchronize this for a slow-motion view of the explosion with the actual current values.

So stay tuned for more HRDL action in the coming months. I can use this data to help RV manufacturers build better products, and that’s the important thing for all of us.

Let’s play safe out there….

 

 

Mike Sokol is an electrical and professional sound expert with 50+ years in the industry. His excellent book RV Electrical Safety is available at Amazon.com. For more info on Mike’s qualifications as an electrical expert, click here.

For information on how to support RVelectricity and No~Shock~Zone articles, seminars and videos, please click the I Like Mike Campaign.

##RVe32

 

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16 Comments
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Edstep
3 months ago

Keep on dreamin` Mike. One day we will have an electric drive Motorhome along the lines of a Railroad engine. May be named a Sokol Drive System.

Snayte
3 months ago

Fascinating

David
3 months ago

I understand what you did, but your ability to figure out how blows my mind! Keep up the great work and I’ll keep supporting you.

Mike Sokol
3 months ago
Reply to  David

Thanks very much. My poor little brain keeps cooking all the time, apparently even when I’m sleeping. 😴

Admin
RV Staff (@rvstaff)
3 months ago
Reply to  Mike Sokol

My brain keeps proofreading all night long. But that’s nothing like the major stuff you literally dream up, Mike. 😯 —Diane at RVtravel.com

Ken Braun
3 months ago

Hi Mike
I have been unable to find anything like a 24 bit analog USB I/o box for anyway near $100 . Could you suggest a source for this sort of adaptor?

Thanks.

— Ken —

Bob p
3 months ago

It would make sense for manufacturers to start installing this soft start system in the A/C units and advertising such, plus it would prolong the life of the motor. Buying in large quantities would reduce the price they have to pay which they would recoup with more sales of their units. The early bird gets the worm, I know if I were buying a new new RV and I had a choice of a longer life A/C or a normal one for an additional $200 I’m going with the longer life unit.

Dick and Sandy near Buffalo, NY
3 months ago

Enjoy the technical side and explanations. Much better than my days when working on Project Apollo with an ohm meter and an oscilloscope. Looking forward to more. Stay safe.

Mike Sokol
3 months ago

Excellent! Getting ready to figure out how to export WAV data as a very large text file so I can import it into Excel to make 3D graphs automatically. Lots more to figure out.😁

Al Buckner
3 months ago

Great article Mike. Loved the technical explanation.

Mike Sokol
3 months ago
Reply to  Al Buckner

Thanks very much. This is exactly how I envisioned the HRDL graph would look like in my dream.

steve shapiro
3 months ago

Howdy Mike!

The cynic in me says that if an RV manufacturer wanted to build a better product, they would. Currently they can’t even properly fit plumbing connections so that they don’t leak. They don’t pay attention to the most basic of quality processes such as making sure that a coach does not leak.

Again, cynically, what I see happening is that they (figuratively) pat you on the head, say thanks for the info, and send you on your way.

The optimist in me sees a revolution in the RV industry where forward thinking people like yourself are welcomed into the manufacturing community and the products are significantly improved and produced.

Regardless of what does occur, I personally appreciate the read and the cleverness (and simplicity) of what you have created.

Regards,
Steve.