The truth about Grand Design RV frame failure exposed

Today we’re diving into an important topic: inspecting a Grand Design RV that’s experiencing major frame failures, even after being “fixed” by the manufacturer three times. Unfortunately, these issues aren’t as rare as we’d like, and it’s crucial for RV owners to be aware of what to look for.

If you’re concerned about your RV and need a third-party inspection, we’re here to help. At California RV Specialists, we offer comprehensive inspections and repairs. You can reach out to us at 209-263-7040 to schedule an appointment.

Important reminder

Grand Design may not refund you for any work or inspections performed by us, especially if you’re outside the 5-year warranty period or if you’re a second owner. However, if you’re experiencing any of the following frame issues, it’s crucial to get your RV inspected:

  • I-beam cracks
  • Pin box rise
  • Frame upper deck failure/cracking
  • Rear frame camber loss
  • Lag bolt and deck side plate failures
  • Rear upper deck failure (often related to severe front deck failure)

These are serious concerns that could affect the safety and integrity of your RV. If you suspect any of these problems, don’t wait—get in touch with us for an inspection and expert advice on the best course of action.

Stay safe on the road, and remember, proper maintenance and timely inspections can prevent major headaches down the line.

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More from Dustin

Make sure you check out my website, California RV Specialists, and our YouTube channel for more helpful information, and see our published articles on RVtravel.com and other social media pages.

##RVT1173

Dustin Simpson
Dustin Simpsonhttps://calrvspecialists.com/
With more than 25 years in the RV industry, Dustin Simpson has done it all—technician, manager, instructor, business owner, and expert witness. He owns California RV Specialists in Lodi, an independent repair shop known since 2003 for unbiased diagnostics, failure analysis, preventive maintenance, and structural repairs across all major RV brands. Dustin has inspected thousands of RVs, consulted with manufacturers on recalls and engineering improvements, and testified in RV-related legal cases nationwide. He’s also a dedicated educator, sharing advice through Facebook RV communities, his YouTube channel, and his contributions to RVTravel.com.

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Comments

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14 Comments

James A LaGasse
1 year ago

How is it possible that they are allowed to build something this dangerous to put on the roads. Cargo trailers are held to a higher standard than recreational vehicles.

Mikal
1 year ago

How? It’s called RVIA working in conjunction with our elected officials to halt any additional safety regulations.

I’m not an over-regulation zealot, but reasonable safety build standards are needed so that major failure issues like this are minimized and rare. Unfortunately, if the industry won’t self-regulate, then consumer protections may need to be gov’t regulated for things the general consumer cannot readily look at or be an expert in themselves.

An issue like this, similar to hidden electrical or plumbing, isn’t something a consumer can readily inspect prior to purchase or know how the basic structure should be.

MattD
1 year ago
Reply to  Mikal

Yep. All about the money

GrumpyVet
1 year ago

A friend has been sidelined for three weeks in AZ because of broken welds in his 2023 GD 5th wheel. Has GD become the modern day “Pinto”?

J B
1 year ago
Reply to  GrumpyVet

Or Chevette.

GrumpyVet
1 year ago
Reply to  J B

Or Yugo. 😉

Richard Lake
1 year ago

Wow an infomercial.

Things must be bad for this newsletter to print an advertisement for rv service posing as a news article

Roy Voeller
1 year ago
Reply to  Richard Lake

Exactly what I was thinking!

Scott B
1 year ago
Reply to  Richard Lake

how about a fuller picture of the problem for some of us who do not have a 5th wheel. I appreciate the demonstration of the problems to better understand this mess. You need to back off a bit

J B
1 year ago

GD ought to be sued off the planet for selling their junk…ask me how I know.

Bob M
1 year ago

Maybe owners with Grand Design RV’s having cracked frames should file a complaint with the National Highway Traffic Safety Administration (NHTSA). Enough complaints maybe they’ll do something.

Neal Davis
1 year ago

Thank you, Dustin! 🙂 We have a driveable with its own set of actual and potential problems. Thanks again, have a great week, safe travels, and safe stays! 🙂

phil rutledge
1 year ago

very informing, we have a 303rls love it but I’ve noticed change in the sidewalls just fwd. of propane doors as well as bubbles (delamination). you can now see the aluminum wall frames behind the outer walls.

Dave H
1 year ago

Are there certain years and/or models that have been failing. That would be nice to know.